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Additive Steel Casting Manufacturing Design & Technology

Steel casting is one of the most common methods for producing steel parts, as well as products of different configurations. It is the method that made it possible to manufacture this type of parts in large quantities during mass production.

The essence of the casting is that a certain alloy heats up to the melting point, moves to a previously prepared mold, in which it later solidifies. Such products after the casting process are still subjected to different processing methods, which are designed to improve the accuracy of the part configuration and to remove possible defects resulting from the Steel Casting Company.

Steel and Special Casting Methods

To date, there are lots of different ways to carry out steel casting. It is possible to distinguish the most common of them used in domestic enterprises: the use of clay-sand forms - is the most popular type, casting despite the low accuracy.

This method is cheap, as sand, clay and earth are cheap components that are used to create forms. They print 2 halves of the desired shape, fasten them and pour into the resulting cavity metal; chill casting - a metal mold with a higher melting point than that of the cast material is used.

Castings are accurate, with a minimum number of defects formed, but due to the relatively high temperature at which steel begins to melt, the method is more applicable to non-ferrous metals; Casting by model - a high-precision model is made of wax or stearin, which is coated with a ceramic self-hardening compound. After that, the wax is melted, and steel is poured into the model. The method gives excellent results, but is labor intensive and expensive.

The Scope of Products of Steel Casting

This method produces products that are many times superior to rolled products in terms of their technical characteristics and cost savings. Steel casting is made from standard steel grades, in special casting it means using special types of alloy as a material, which can be low-alloyed, wear-resistant or high-strength.

At present, it is possible to manufacture parts using steel casting or special casting according to customer’s drawings by the help of the best Steel Casting Company. Such products are most in demand in the following industries: engineering, aircraft manufacturing, shipbuilding; manufacturing of industrial machines and equipment; transport; extractive; production of household appliances and special purposes, etc.

Thus, mass production of various blanks, bushings, gears, shafts, rims, spare parts of industrial equipment, rollers, molds, gearboxes, etc. is carried out. This production method is a pledge of a favorable price with high quality, which is the most important factor in the existing competition. In some cases, steel casting allows you to make structural elements or parts that simply would not be possible to create in another way, for example, by rolling metal or deformation.

Therefore, to ensure the release of complex mechanisms and parts with increased requirements for reliability, it is necessary to resort exclusively to the method of manufacturing parts by steel casting or special casting.

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